CPI Manufacturing Solutions

Established in 2004, CPI provides complete motors and components for the OEM Industrial Motor Industry with over 75 years experience.

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(956) 986-2727

301 Mexico Blvd Suite #700
Brownsville, TX 78520 US

Complete Contract Manufacturing Solutions

CPI Manufacturing provides comprehensive contract manufacturing services for the OEM Industrial Motor Industry. Our state-of-the-art facility and experienced workforce enable us to deliver complete manufacturing solutions from individual components to fully assembled and tested motors.

We specialize in both low-volume custom manufacturing and high-volume production runs, with flexible capacity to meet your specific requirements. Our vertically integrated capabilities ensure quality control at every stage of the manufacturing process.

Manufacturing Capabilities

  • Stator winding (random and form wound)
  • Rotor manufacturing and assembly
  • Vacuum Pressure Impregnation (VPI)
  • Machining and fabrication
  • Motor assembly and testing
  • Quality assurance and inspection

Manufacturing Specifications

Specification Capability
Motor Size Range Frame sizes 140-449, up to 10,000 HP
Voltage Range 208V - 13,800V AC, 12V - 750V DC
Stator Winding Random wound 4 AWG - 44 AWG, Form wound up to 19 kV
VPI Processing Epoxy and polyester resin, tanks up to 96" diameter
Testing Capabilities Full IEEE 112 testing, surge, hipot, vibration analysis
Quality Certifications ISO 9001:2015, UL 508C, UL 1004, UL 2200

Manufacturing Excellence

Our manufacturing facility is equipped with modern production equipment and staffed by experienced technicians and engineers. We maintain strict quality control standards throughout the manufacturing process, from incoming material inspection to final testing and shipment.

In addition to standard manufacturing processes, we offer value-added services including engineering support, prototype development, design optimization, and custom solutions to meet specific OEM requirements. Our experienced engineering team can work with your specifications or help develop custom solutions.

Quality Assurance Process

  • ISO 9001:2015 certified quality management system

  • In-process quality inspections at critical manufacturing stages

  • Complete material traceability and documentation

  • Final testing to IEEE and NEMA standards

  • Continuous improvement and lean manufacturing principles

  • Customer-specific quality requirements and documentation

Quality Assurance

Documented QA checkpoints from incoming inspection through in-process monitoring to final testing. ISO 9001:2015 certified quality management system ensures consistent excellence.

Safety First

Safety-trained crews with OSHA 10, NFPA 70E, TWIC, and up-tower qualifications. Comprehensive safety program with zero lost-time accidents.

Certifications

UL 508C, UL 1004, UL 2200, and IECEx certified. AWS certified welders and machinists. Certificates available upon request.

Frequently Asked Questions

CPI manufactures AC and DC industrial motors up to 10,000 HP, including explosion-proof, severe duty, and custom motor designs for specific OEM requirements. We can work from your existing designs or help develop new motor designs to meet your application needs.

Lead times vary based on complexity and volume, typically ranging from 8-16 weeks for standard orders and 4-8 weeks for repeat orders with established tooling. We work closely with customers to establish realistic delivery schedules and can accommodate expedited requests when possible.

Yes, CPI provides complete material sourcing including raw materials, components, and finished parts. We have established relationships with qualified suppliers and maintain inventory for common items. We can also work with customer-supplied materials when required by specifications or preferences.

CPI maintains ISO 9001:2015 certification for our quality management system. Our facility is UL certified for motor manufacturing (UL 508C, UL 1004, UL 2200), and we follow IEEE 112 testing standards. We can also accommodate customer-specific quality requirements and audits.

Yes, we have the flexibility to handle both low-volume prototype and specialty work as well as high-volume production runs. Our facility and processes are designed to scale efficiently, and we can adjust our production methods based on volume requirements while maintaining quality standards.

Your Complete Manufacturing Partner

From design to delivery, CPI Manufacturing handles every aspect of your production needs. Experience seamless contract manufacturing that scales with your business goals.

CPI Manufacturing Facility